Microwave, RF, Plasma & Biochar Research — Through R&D and Industrial Validation
The Kerone Research & Development Centre (KRDC) serves as the dedicated research and innovation hub of Kerone Engineering Solutions. Established to support diverse industries, KRDC focuses on developing efficient processing technologies through scientific research, pilot-scale trials, and advanced analytical testing.
KRDC offers a comprehensive platform where industries can evaluate product behavior, optimize processing parameters, and validate new technologies before scaling them to full production. This approach helps minimize risks and ensures smoother technology adoption.
The centre specializes in Convective, Microwave, RF, and Plasma processing, along with Cold Plasma Sterilization and Biochar Pyrolysis, enabling advanced and versatile thermal processing solutions across industries.
The facility seamlessly integrates modern thermal processing equipment with advanced analytical laboratories, enabling in-depth study of material characteristics during heating, drying, and other thermal processes.
Driven by innovation and practical industrial applications, KRDC empowers industries to enhance product quality, improve process efficiency, and reduce operational risks—ensuring reliable and scalable technology implementation.
KRDC provides comprehensive research and development support for industries through advanced processing technologies and analytical facilities.
The centre supports industries in developing innovative processing solutions through experimental research, pilot-scale trials, and process optimization studies.
KRDC houses pilot-scale equipment including microwave systems, tray dryers, infrared ovens, spray dryers, and vacuum drying systems. These systems allow industries to simulate real processing conditions and evaluate product behaviour before scaling up production.
The laboratory supports physical, chemical, and microbiological analysis of materials, enabling detailed evaluation of product properties such as moisture content, density, viscosity, water activity, and pH.
Advanced analytical instruments and imaging systems are used to study structural and functional properties of materials before and after processing.
Through experimental trials, KRDC helps industries determine optimal processing parameters that improve product quality, productivity, and energy efficiency.
The research infrastructure at KRDC is continuously upgraded with new technologies and analytical equipment to meet the evolving needs of industrial research and product development.
KRDC focuses on reliable and innovative equipment to improve productivity and operational performance. We are committed to delivering high-quality engineering innovations tailored to modern industrial needs.
Bulk Heating, Selective Heating, Microwave Vacuum Drying, RF Sterilization
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Precision-engineered heating systems designed for uniform heat distribution and maximum energy efficiency in industrial processes.
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State-of-the-art drying equipment including tray dryers, spray dryers, vacuum dryers, and tunnel dryers for diverse applications.
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Low-temperature vacuum drying solutions for heat-sensitive materials in pharmaceutical, food, and chemical industries.
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Thermal conversion systems for agricultural waste, wood residues, and biomass feedstocks
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Non-thermal plasma reactors operating at near-ambient temperatures for advanced surface treatment, sterilization, and material activation
Explore →KRDC's thermal processing expertise spans a broad spectrum of industrial sectors — delivering validated research, pilot-scale trials, and purpose-built technology solutions tailored to each sector's unique processing challenges.
Drying, roasting, dehydration, and sterilization of spices, nuts, grains, fruits, vegetables, and ready-to-eat products.
Controlled drying, granulation, and sterilization for heat-sensitive and high-value materials.
Processing of powders, resins, intermediates, and specialty compounds requiring precise thermal control.
Heating, preheating, curing, vulcanization, and molding support for plastic components, rubber products, and polymer-based materials.
Drying, binder removal, and thermal processing of ceramic components and engineered materials.
Preheating, heat treatment, drying of metal powders, and support processes for forming, casting, and molding operations.
Drying and heat treatment of natural and synthetic fibers, yarns, and technical textiles.
Moisture control, drying, and curing processes for paper and packaging materials.
Sludge drying, waste reduction, and by-product recovery solutions for industrial and municipal applications.
Sterilization, microbial reduction, and controlled processing environments.
Low-temperature drying to preserve active compounds and product integrity.
Spirulina, Chlorella Processing, seaweed drying, and algal biomass thermal treatment for food and nutraceutical applications.
Fully customized systems for research, trials, and new product development across industries.
KRDC houses a wide range of pilot-scale processing equipment used for experimental trials and process development. These systems allow industries to simulate industrial processing conditions and evaluate product performance before full-scale implementation. The facility includes
Precision tray-based heating and drying for small research batches.
Space-saving vertical configuration for batch drying processes.
Continuous system for uniform surface coating on industrial products.
Compact lab-scale spray drying unit for process development and testing.
Advanced microwave drying for heat-sensitive materials under controlled vacuum.
High-throughput continuous microwave thermal processing system.
Infrared conveyor heating for rapid surface drying and product curing.
Gentle vacuum drying ideal for temperature-sensitive and hygroscopic products.
State-of-the-art laboratory and analytical instruments ensuring accurate material behavior analysis and process monitoring.
High-precision weight measurement for laboratory samples and formulation work.
Rapid and accurate moisture content determination using halogen heating technology.
Advanced apparatus for precise water determination in pharmaceutical and chemical samples.
Non-contact temperature measurement and real-time thermal mapping of equipment surfaces.
High-resolution optical inspection of material microstructures and surface morphology.
Measurement of free water content for product stability and shelf-life analysis.
Accurate pH level measurement for chemical process control and product quality verification.
Precise analysis of fluid viscosity and rheological properties for process optimization.
Our streamlined process ensures every project receives dedicated industrial research attention from concept to completion.
Discuss your industrial challenge with our research team to define project goals and scope.
We analyze your materials, processes, and objectives to determine the optimal lab-scale approach.
Controlled experiments on our R&D equipment validate solutions before industrial scale-up.
Full technical report and industrial-grade solution delivered with ongoing support and training.
Book a trial at our testing facility or speak with our research team about your heating and drying requirements.